MASSO Controller - Documentation

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Linear Tool Changer

Tool Changer Inputs and Outputs names:

Inputs

  1. Tool Changer – Input 1 for Spindle draw bar Status (Low for clamped and High for un-clamped)
  2. Tool Changer – Input 2 for Dust Hood UP OK signal
  3. Tool Changer – Input 3 for Dust Hood DOWN OK signal
  4. Tool Changer – Input 4 for Tools Tray UP OK signal
  5. Tool Changer – Input 5 for Tools Tray DOWN OK signal

Outputs

  1. Chuck Clamp M10/M11 for spindle drawbar clamp and un-clamp (Low to clamp and High to un-clamp)
  2. Tool Changer – Output 1 to move Dust Hood UP
  3. Tool Changer – Output 2 to move Dust Hood DOWN
  4. Tool Changer – Output 3 to move Tools Tray UP
  5. Tool Changer – Output 4 to move ToolsTray DOWN

 

Tool Changer logic:

When a tool change command is received, the tool changer logic works in the followings steps:

  1. Spindle is turned OFF and system waits for the spindle to stop as per the spindle “Spin down delay” value in the spindle settings.
  2. System checks if the current tool in the spindle is setup in a slot is the F4-Tools screen, else gives an error.
  3. System checks if the tool to load is setup in a slot is the F4-Tools screen, else gives an error.
  4. Z Axis moves up to the homing position.
  5. “Tool Changer – Output 1” goes HIGH to move Dust Hood UP, then system waits for 6 seconds for the “Tool Changer – Input 2” (Dust Hood UP OK) signal to go HIGH, else gives an error.
  6. “Tool Changer – Output 1” goes LOW.
  7. “Tool Changer – Output 3” goes HIGH to move Tools Tray UP, then system waits for 6 seconds for the “Tool Changer – Input 4” (Tools Tray UP OK) signal to go HIGH, else gives an error.
  8. “Tool Changer – Output 3” goes LOW.
  9. X & Y Axis moves to tool unload position.
  10. Chuck Clamp M10/M11″ goes HIGH to unclamp the tool, then system waits for 6 seconds for the “Tool Changer – Input 1” (Spindle draw bar Status) signal to go HIGH, else gives an error.
  11. X & Y Axis moves to new tool load position.
  12. Chuck Clamp M10/M11″ goes LOW to clamp the tool, then system waits for 6 seconds for the “Tool Changer – Input 1” (Spindle draw bar Status) signal to go LOW, else gives an error.
  13. Axis moves to slide out the new tool.
  14. “Tool Changer – Output 4” goes HIGH to move Tools Tray DOWN, then system waits for 6 seconds for the “Tool Changer – Input 5” (Tools Tray DOWN OK) signal to go HIGH, else gives an error.
  15. “Tool Changer – Output 4” goes LOW.
  16. “Tool Changer – Output 2” goes HIGH to move Dust Hood DOWN, then system waits for 6 seconds for the “Tool Changer – Input 3” (Dust Hood DOWN OK) signal to go HIGH, else gives an error.
  17. “Tool Changer – Output 2” goes LOW.

 

 

 

Setting up the tool changer, Step 1:

  • Please go to “F1-Setup” screen and go to the “Tool Changer”
  • Open “Tool Changer” list and select “Linear Tool Changer” as shown below

 

Step 2:

Enter the values into the setup window as per your machine setup and click Save.

 

 

Step 3:

Wire the sensor inputs and assign to MASSO as below:

  1. Tool Changer – Input 1 for Spindle draw bar Status (Low for clamped and High for un-clamped)
  2. Tool Changer – Input 2 for Dust Hood UP OK signal
  3. Tool Changer – Input 3 for Dust Hood DOWN OK signal
  4. Tool Changer – Input 4 for Tools Tray UP OK signal
  5. Tool Changer – Input 5 for Tools Tray DOWN OK signal

 

Step 4:

Wire the control outputs and assign to MASSO as below:

  1. Chuck Clamp M10/M11 for spindle draw bar clamp and un-clamp (Low to clamp and High to un-clamp)
  2. Tool Changer – Output 1 to move Dust Hood UP
  3. Tool Changer – Output 2 to move Hood DOWN
  4. Tool Changer – Output 3 to move Tools Tray UP
  5. Tool Changer – Output 4 to move Tools Tray DOWN

 

 

Step 5:

IMPORTANT: Make sure to assign each tool into a tool slot else on a tool change command if the tool is not set in a slot you will get a tool error alarm

 

 

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